{"id":5043,"date":"2011-07-24T00:28:12","date_gmt":"2011-07-24T10:28:12","guid":{"rendered":"http:\/\/www.studionewmedia.com\/blog\/?p=5043"},"modified":"2011-07-24T00:28:12","modified_gmt":"2011-07-24T10:28:12","slug":"gm-door-control-linkage-retaining-clip-repair","status":"publish","type":"post","link":"https:\/\/studionewmedia.com\/blog\/index.php\/2011\/07\/24\/gm-door-control-linkage-retaining-clip-repair\/","title":{"rendered":"GM Door Control Linkage Retaining Clip Repair"},"content":{"rendered":"<p><a href=\"http:\/\/www2.studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1.jpg\" target=\"_blank\"><img data-attachment-id=\"5045\" data-permalink=\"https:\/\/studionewmedia.com\/blog\/index.php\/2011\/07\/24\/gm-door-control-linkage-retaining-clip-repair\/linkage_clip\/\" data-orig-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1.jpg\" data-orig-size=\"800,600\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;2.8&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;Canon PowerShot SD1100 IS&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1310991141&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;6.2&quot;,&quot;iso&quot;:&quot;80&quot;,&quot;shutter_speed&quot;:&quot;0.05&quot;,&quot;title&quot;:&quot;&quot;}\" data-image-title=\"linkage_clip\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1-300x225.jpg\" data-large-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1.jpg\" loading=\"lazy\" class=\"alignleft size-medium wp-image-5045\" style=\"float: left; margin: 5px;\" title=\"linkage_clip\" src=\"http:\/\/www2.studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1-300x225.jpg\" alt=\"\" width=\"200\" height=\"150\" srcset=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1-300x225.jpg 300w, https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/linkage_clip1.jpg 800w\" sizes=\"(max-width: 200px) 100vw, 200px\" \/><\/a><a href=\"http:\/\/www2.studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/clip_in_place1.jpg\" target=\"_blank\"><img data-attachment-id=\"5046\" data-permalink=\"https:\/\/studionewmedia.com\/blog\/index.php\/2011\/07\/24\/gm-door-control-linkage-retaining-clip-repair\/clip_in_place\/\" data-orig-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/clip_in_place1.jpg\" data-orig-size=\"600,800\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;2.8&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;Canon PowerShot SD1100 IS&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1310991500&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;6.2&quot;,&quot;iso&quot;:&quot;80&quot;,&quot;shutter_speed&quot;:&quot;0.033333333333333&quot;,&quot;title&quot;:&quot;&quot;}\" data-image-title=\"clip_in_place\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/clip_in_place1-225x300.jpg\" data-large-file=\"https:\/\/studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/clip_in_place1.jpg\" loading=\"lazy\" class=\"alignright size-medium wp-image-5046\" style=\"float: right; margin: 5px;\" title=\"clip_in_place\" src=\"http:\/\/www2.studionewmedia.com\/blog\/wp-content\/uploads\/2011\/07\/clip_in_place1-225x300.jpg\" alt=\"\" width=\"200\" height=\"150\" \/><\/a>The upper latch on the work van back door suddenly ceased functioning.  A quick examination revealed that the little plastic clip that holds the bent end of the pull\/pushrod into the latch mechanism had broken, so the L-shaped end of the rod had nothing to control its high propensity to wander around inside the door frame.  Toyotas and Nissans usually have secondary guides to limit the wandering of the linkages, but all GM had was a fat piece of foam insulation that only acted to keep the rod from rattling once the plastic retaining clip broke.  Not wanting to have the van out of service for such a minor thing, I made a replacement part using a piece of metal pallet strapping.  All the tools used were whatever was lying around at work, which wasn\u00e2\u20ac\u2122t much.  I would have tried making something out of zip-ties, but I couldn\u00e2\u20ac\u2122t think of a solution in short order.  If you had a little scrap Kydex or some other thermoplastic sheet, you could probably make something a lot nicer.<!--more--><\/p>\n<p>Difficulty \u00e2\u20ac\u201c moderate<\/p>\n<p>Time \u00e2\u20ac\u201c about 15 to 30-minutes<\/p>\n<p>Tools required:<\/p>\n<ul>\n<li>Hammer<\/li>\n<li>Nail<\/li>\n<li>Pliers (I used a pair of Craftsman \u00e2\u20ac\u0153Robo Grip\u00e2\u20ac\u009d pliers because I didn\u00e2\u20ac\u2122t want to scratch up my Swisstool)<\/li>\n<li>Aviation snips (or diagonal cutters and strong forearms)<\/li>\n<li>Wood to hammer on (like a pallet)<\/li>\n<li>Gloves and eye protection<\/li>\n<\/ul>\n<p>Materials required:<\/p>\n<ul>\n<li>Metal pallet strapping or miscellaneous other sheet metal<\/li>\n<\/ul>\n<p>Notes:<\/p>\n<ul>\n<li>I used a nail to make the hole, wiggling it around until the hole was large enough, but a proper drill can be used, but this should be done in conjunction with a vise so the metal doesn\u00e2\u20ac\u2122t become a whirling, finger-slicing blade of death.<\/li>\n<li>If you\u00e2\u20ac\u2122re using a drill, you can make a hole in the metal where the corner of the L-shape between the eyelet and clip will be so the stress riser will be reduced.  It also makes it easier to cut the shape since you\u00e2\u20ac\u2122re not cutting a blind corner.<\/li>\n<li>When making the clip portion, make the recurve at the opening first, then bend the metal around a nail to form the clip.  The recurve allows the clip to easily snap onto the metal linkage rod.<\/li>\n<li>Making something out of metal strapping with aviation snips is begging for a cut or a metal splinter.  Miraculously, I didn\u00e2\u20ac\u2122t get injured.  Having a file to clean up the sharp edges would have been nice.  I guess I could have used the sidewalk concrete to grind the edges smooth.<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>The upper latch on the work van back door suddenly ceased functioning. A quick examination revealed that the little plastic clip that holds the bent end of the pull\/pushrod into the latch mechanism had broken, so the L-shaped end of the rod had nothing to control its high propensity to wander around inside the door [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"jetpack_publicize_message":"","jetpack_is_tweetstorm":false,"jetpack_publicize_feature_enabled":true},"categories":[6,12],"tags":[],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/paJYlx-1jl","_links":{"self":[{"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/posts\/5043"}],"collection":[{"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/comments?post=5043"}],"version-history":[{"count":0,"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/posts\/5043\/revisions"}],"wp:attachment":[{"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/media?parent=5043"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/categories?post=5043"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/studionewmedia.com\/blog\/index.php\/wp-json\/wp\/v2\/tags?post=5043"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}